High-Voltage FRPP Cable Compound

High-Voltage FRPP Cable Compound

Details
Model: STCP52502
Product Type: 125°C Low-Halogen Flame-Retardant PP (FRPP) Insulation Compound
Material Type: Thermoplastic Flame-Retardant Polypropylene Cable Compound
Main Applications: 125°C Automotive High-Voltage Wires and Small-Size Automotive Cable Insulation
Flame Performance: UL 94 V-0 at 4.0 mm
Category
Thermoplastic FRPP Cable Compounds
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Quick Product Summary

Item

Content

Model

STCP52502

Product Type

125°C Low-Halogen Flame-Retardant PP (FRPP) Insulation Compound

Material Type

Thermoplastic Flame-Retardant Polypropylene Cable Compound

Main Applications

125°C Automotive High-Voltage Wires and Small-Size Automotive Cable Insulation

Flame Performance

UL 94 V-0 at 4.0 mm

Key Characteristics

Heat Resistance, Oil Resistance, High Elongation, Flame Retardancy

Processing

Thermoplastic Extrusion

Customization

Formulation / Color / Technical Support Available

 

Product Overview

STCP52502 is a thermoplastic low-halogen flame-retardant polypropylene (FRPP) insulation compound developed for 125°C automotive high-voltage cable applications. According to the supplied product catalogue, the material provides good heat resistance and oil resistance and is specifically designed for small-size 125°C automotive cable insulation.

 

STCP52502 combines flame-retardant performance with flexible mechanical properties and thermoplastic processability. Typical properties include 16 MPa tensile strength, 650% elongation at break, UL 94 V-0 at 4.0 mm, Shore D 55 hardness and volume resistivity of 3.3 × 10¹⁶ Ω·cm.

 

Key Features

  • 125°C Low-Halogen FRPP Insulation Compound
  • Designed for Automotive High-Voltage Cables
  • Suitable for Small-Size 125°C Automotive Wires
  • Good Heat Resistance
  • Good Oil Resistance
  • UL 94 V-0 at 4.0 mm
  • High Elongation at Break: 650%

 

Technical Data Sheet

Test Item

STCP52502

Test Method

Density, g/cm³

1.15

ASTM D792

Melt Index, g/10min

11

ASTM D1238

Tensile Strength, MPa

16

ASTM D412

Elongation at Break, %

650

ASTM D412

Heat Impact @ 130°C

No Crack

IEC 60811-3-1

Low-Temperature Impact @ -40°C

No Crack

IEC 60811-1-4

Heat Aging

158°C × 168 h

ASTM D573

Tensile Strength after Aging, MPa

15

ASTM D573

Elongation after Aging, %

590

ASTM D573

Flammability (4.0 mm)

V-0

UL 94

Oxygen Index, %

23

GB/T 2406.1-2008

Hardness, Shore D

55

ASTM D2240

Volume Resistivity, Ω·cm

3.3 × 10¹⁶

IEC 60093

 

Recommended Extrusion Process Temperature

Zone

Zone 1

Zone 2

Zone 3

Zone 4

Neck

Head

Die

Temperature

170±10°C

180±10°C

190±10°C

200±10°C

200±10°C

190±10°C

190±10°C

 

STCP52502 is a thermoplastic FRPP cable compound intended for extrusion processing. The recommended extrusion temperature profile from the supplied product catalogue is shown below.

The actual temperature setting should be adjusted according to the drawing speed, using the surface smoothness of the finished wire or cable as the reference.

For special cable structures, extrusion equipment or processing conditions, please contact our technical team for processing guidance.

 

Applications

Application

Material Role

Application Requirements

Suitability

125°C Automotive High-Voltage Cable

FRPP Insulation

Heat resistance, oil resistance and flame retardancy

Recommended

Small-Size Automotive Wire

FRPP Insulation

Compact cable structure, thermal performance and flexibility

Recommended

Automotive Cable Insulation

Low-Halogen FRPP

Mechanical performance and flame resistance

Recommended

High-Temperature Automotive Wire

FRPP Insulation

125°C-class application requirements

Application-dependent

Custom Automotive Cable

Customized FRPP Insulation

Formulation, color and processing matching

Available

 

OEM & Customization

  • Customized Formulations
  • OEM Manufacturing
  • Color Matching
  • Technical Support
  • Small Batch
  • Fast Sampling
  • Free Samples

 

FAQ

1. What is High-Voltage FRPP Cable Compound-STCP52502?

STCP52502 is a thermoplastic low-halogen flame-retardant polypropylene (FRPP) insulation compound for 125°C automotive high-voltage cable applications.

2. What applications is STCP52502 designed for?

The supplied catalogue states that STCP52502 is specially designed for small-size 125°C automotive cable insulation.

3. What are the key advantages of STCP52502?

The catalogue specifically highlights good heat resistance and oil resistance.

4. What flame-retardant performance does STCP52502 provide?

The supplied technical data lists UL 94 V-0 at a specimen thickness of 4.0 mm and an oxygen index of 23%.

5. What are the main mechanical properties?

Typical values include 16 MPa tensile strength, 650% elongation at break and Shore D hardness of 55.

6. What heat-aging performance is listed?

The technical data lists heat aging at 158°C × 168 h according to ASTM D573, with typical post-aging tensile strength of 15 MPa and elongation of 590%.

7. How does STCP52502 perform in heat and low-temperature impact tests?

The supplied data shows no cracking at 130°C heat impact and no cracking at -40°C low-temperature impact.

8. What is the volume resistivity of STCP52502?

The typical volume resistivity is 3.3 × 10¹⁶ Ω·cm according to IEC 60093.

9. What is the recommended extrusion temperature profile?

Zone 1: 170±10°C; Zone 2: 180±10°C; Zone 3: 190±10°C; Zone 4: 200±10°C; Neck: 200±10°C; Head: 190±10°C; Die: 190±10°C.

10. Can STCP52502 be customized?

Yes. Formulation matching, color matching, technical support and sample evaluation can be provided according to the customer's cable structure and processing requirements.

 

 

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