|
Temperature |
Flame Target |
Halogen Positioning |
Thermal Signature |
|
150°C |
FT-2 |
Zero Halogen / Low Smoke |
180°C × 168 h Aging |
150°C | FT-2 Target | Zero Halogen | 180°C Aging | E-Beam Crosslinking
EPC9502 is developed for high-temperature wire insulation projects requiring a 150°C XLPO platform, zero-halogen formulation and FT-2 finished-wire flame positioning. Its main differentiation within the UL-oriented XLPO family is thermal endurance rather than a change in basic cable-layer function.
The defining qualification point of this 150°C UL FT-2 XLPO Wire Compound is the 180°C × 168 h aging condition. Typical tensile strength is 15.2 MPa and elongation at break is 350% after irradiation; after aging, typical values are 17.9 MPa and 302%. This makes EPC9502 the dedicated high-temperature option for projects that need to move beyond the 125°C FT-2 route.
EPC9502 High-Temperature Profile
- 150°C irradiation-crosslinked XLPO insulation platform.
- 180°C × 168 h heat-aging condition as the key thermal qualification point.
- 15.2 MPa typical tensile strength after irradiation.
- 350% typical elongation after irradiation and 302% after heat aging.
- Low-temperature impact at -25°C: Pass; thermal shock at 150°C: Pass.
Why EPC9502 for 150°C Wire?
- 150°C thermal class is the core reason to select EPC9502; it is intended for projects that exceed the 125°C XLPO range.
- 180°C × 168 h aging provides a clear high-temperature validation point and separates EPC9502 from lower-temperature FT-2 grades.
- Zero-halogen positioning supports high-temperature wire designs where halogen-free material selection is required.
- 350% elongation after irradiation gives EPC9502 useful mechanical flexibility despite its high-temperature positioning.
Typical Applications
- 150°C electronic hook-up wire
- High-temperature appliance wiring
- Electrical equipment internal wiring
- Motor lead and equipment connection wire
- Industrial and other 150°C zero-halogen wire constructions targeting FT-2 performance
180°C Aging Is the Main Qualification Story
For EPC9502, the most useful project discussion is thermal endurance. The listed 180°C × 168 h aging condition, together with retained tensile strength and elongation, gives wire manufacturers a specific basis for evaluating a 150°C construction. FT-2 remains a finished-wire test, so conductor size, insulation thickness, irradiation conditions and the complete wire design must still be validated together.
Typical Technical Data
|
Property |
Typical Value |
|
Density |
1.38 g/cm³ |
|
Melt Index |
11 g/10 min |
|
Tensile Strength |
15.2 MPa |
|
Elongation at Break |
350% |
|
Heat Aging |
180°C × 168 h |
|
Tensile after Aging |
17.9 MPa |
|
Elongation after Aging |
302% |
|
Oxygen Index |
28% |
|
Smoke Density - Flaming |
75 |
|
Smoke Density - Non-Flaming |
240 |
|
Toxicity Index |
1 |
|
Hardness |
Shore A 95 |
|
High-Temperature Pressure |
121°C × 1 h |
|
Thermal Deformation |
33% |
|
Low-Temperature Impact |
Pass @ -25°C |
|
Thermal Shock |
Pass @ 150°C |
|
Halogen Content |
0 ppm |
|
pH |
≥ 6.1 |
|
Conductivity |
≤ 1.7 μS/mm |
|
Volume Resistivity |
1.5 × 10¹² Ω·m |
|
Hot Set |
55% @ 200°C × 15 min |
|
Permanent Deformation |
5% |
Recommended Trial Sequence
1. Check that the finished wire actually needs the 150°C material option.
2. Before extruding, set the conductor size, insulation thickness, and FT‑2 goal.
3. Run EPC9502 with steady wall thickness, centered cores, and smooth surfaces.
4. Crosslink by electron beam, starting with a dose around 10–12 MRad.
5. After that, test mechanicals, hot‑set, and 180°C/168h aging retention.
6. Do FT‑2 and final qualification; then freeze your production settings.
Project Trial & Technical Support
For EPC9502 evaluation, please provide the target 150°C wire standard, conductor size, insulation thickness, FT-2 requirement, extrusion-line information and irradiation conditions. Technical support can focus on high-temperature wire design, heat-aging retention, irradiation and finished-wire validation.
FAQ
1. What makes EPC9502 different from EPC9252?
Both are zero-halogen FT-2-oriented XLPO grades, but EPC9502 is the dedicated 150°C option, while EPC9252 is positioned at 125°C.
2. What are the typical mechanical properties before aging?
Typical post-irradiation tensile strength is 15.2 MPa and elongation at break is 350%.
3. What flame test is EPC9502 positioned for?
EPC9502 is intended for finished-wire constructions targeting FT-2 horizontal flame performance. The raw material alone does not guarantee the finished-wire result.
4. What low-temperature and thermal-shock data are listed?
Low-temperature impact at -25°C is listed as Pass, and thermal shock at 150°C is also listed as Pass.
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