Thermoplastic LSZH Oxygen Barrier Compound

Thermoplastic LSZH Oxygen Barrier Compound

Details
Model: EPC6909
Product Type: Thermoplastic LSZH Oxygen Barrier Compound
Material Type: Thermoplastic LSZH / HFFR
Primary Function: Oxygen barrier / flame-retardant inner layer
Key Positioning: Good flame retardancy • Low heat release • High char formation
Category
Thermoplastic LSZH Cable Compounds
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Quick Product Summary

Model

EPC6909

Product Type

Thermoplastic LSZH Oxygen Barrier Compound

Material Type

Thermoplastic LSZH / HFFR

Primary Function

Oxygen barrier / flame-retardant inner layer

Key Positioning

Good flame retardancy • Low heat release • High char formation

Typical Mechanical Data

8.0 MPa tensile strength • 60% elongation

Typical Fire / Halogen Data

OI 45% • 0 ppm halogen

Typical Application

Flame-retardant cable constructions requiring an oxygen-barrier layer

 

Product Overview

EPC6909 is a Thermoplastic LSZH Oxygen Barrier Compound developed for the oxygen-barrier layer of flame-retardant cable constructions. According to the supplied product catalogue, it features good flame retardancy, relatively low heat release and high char formation, helping protect the internal insulation and other cable components.

 

As a Thermoplastic LSZH Oxygen Barrier Compound, EPC6909 is not positioned as a conventional outer sheath or conductor insulation grade. Its main role is to serve as a functional flame-retardant barrier layer within the cable structure. The finished-cable flame performance must still be verified on the complete cable design.

 

Why Choose EPC6909?

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1. Dedicated Oxygen Barrier Function

Designed for the oxygen-barrier / flame-retardant inner layer rather than general outer sheathing or conductor insulation.

 

2. High Char-Forming Positioning

The supplied catalogue specifically highlights high char formation, supporting the formation of a protective barrier during fire exposure.

 

3. Low Heat Release Positioning

EPC6909 is described as having relatively low heat release, an important material characteristic for flame-retardant cable constructions.

 

4. High Oxygen Index

The supplied technical data lists a typical oxygen index of 45%, distinctly higher than the general-purpose EPC6907 sheathing and EPC6901 insulation grades in the same catalogue.

 

5. Zero-Halogen Material Profile

Typical halogen content is 0 ppm in the supplied data, supporting LSZH / HFFR cable construction requirements.

 

6. Thermoplastic Processing

EPC6909 can be processed on conventional PVC/PE extrusion equipment without post-extrusion irradiation.

 

Typical Applications  

  • Oxygen-barrier layers in LSZH / HFFR cables
  • Flame-retardant inner layers beneath the cable sheath
  • Power cable constructions requiring an oxygen-barrier layer
  • Control and industrial cable flame-barrier constructions
  • Cable designs requiring high char formation and lower heat release
  • Other flame-retardant cable structures subject to finished-cable validation
  • Customized oxygen-barrier cable construction

 

Recommended Processing Temperature

Zone

Zone 1

Zone 2

Zone 3

Zone 4

Zone 5

Neck

Head

Mould

Temperature

100°C

110°C

125°C

135°C

150°C

155°C

160°C

165°C

 

Recommended Extrusion Conditions

  • EPC6909 can be processed on conventional PVC/PE cable extrusion equipment.
  • Recommended temperature profile: 100°C / 110°C / 125°C / 135°C / 150°C / 155°C / 160°C / 165°C.
  • Keep melt temperature below approximately 165°C and do not exceed 175°C according to the supplied processing guidance.
  • A low-compression screw and head are recommended, with a compression ratio around 1:1.2.
  • Optimize layer thickness, die design, cooling and line speed according to the complete cable construction and flame-retardant target.

 

Technical Data Sheet

Test Item

Typical Value

Test Method

Density

1.63 g/cm³

ISO 1183-1

Melt Index

4.6 g/10 min

ISO 1133 (b)

Tensile Strength

8.0 MPa

IEC 60811-1-1

Elongation at Break

60%

IEC 60811-1-1

Oxygen Index

45%

ISO 4589-2

Smoke Density - Flaming

43

ASTM E-662

Smoke Density - Non-Flaming

187

ASTM E-662

Toxicity Index

1

NES 713

Hardness

Shore A 95

ASTM D2240

Halogen Content

0 ppm

IEC 60754

pH

6.4

IEC 60754

Conductivity

3 μS/mm

IEC 60754

 

Free Sample & Technical Support

For faster material selection and sample evaluation, please provide:

  • Cable type and end-use application
  • Complete cable construction / cross-section
  • Required oxygen-barrier layer position and thickness
  • Target flame-retardant or bundle-burning requirement
  • Smoke / halogen requirements
  • Outer sheath and insulation material combination
  • Operating and installation temperature
  • Extrusion equipment and line speed
  • Trial quantity
  • Estimated annual volume

 

FAQ

Q: What is EPC6909?

A: EPC6909 is a general-purpose Thermoplastic LSZH Oxygen Barrier Compound for use as a functional oxygen-barrier / flame-retardant inner layer in LSZH / HFFR cable constructions.

Q: What is the main function of EPC6909?

A: Its main function is to form an oxygen-barrier / flame-retardant inner layer with good flame retardancy, high char formation and relatively low heat release.

Q: Is EPC6909 an outer sheath compound?

A: This page does not position EPC6909 as a conventional outer sheath grade. Its primary role is the oxygen-barrier layer inside the cable construction.

Q: What is the typical oxygen index of EPC6909?

A: The supplied technical data lists a typical oxygen index of 45%.

Q: What are the typical mechanical properties?

A: Typical tensile strength is 8.0 MPa and elongation at break is 60%.

Q: Is EPC6909 halogen-free?

A: The supplied technical data lists typical halogen content of 0 ppm.

Q: Does a 45% oxygen index guarantee a finished-cable flame rating?

A: No. Finished-cable flame performance depends on the complete cable construction, layer thickness, other materials and the applicable cable test.

Q: Does EPC6909 require irradiation?

A: No. EPC6909 is a thermoplastic extrusion compound.

Q: Can EPC6909 be processed on conventional cable extrusion equipment?

A: Yes. The supplied catalogue states that EPC69xx materials can be processed on conventional PVC/PE extrusion equipment using the recommended processing conditions.

Q: Can I request a sample for cable trials?

A: Yes. Trial evaluation on the customer's complete cable construction is recommended to optimize layer thickness and verify finished-cable flame performance.

Q: Can I request a sample and extrusion support?

A: Yes. Samples and processing guidance can be provided for extrusion trials and finished-cable evaluation.

 

 

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