Thermoplastic LSZH Injection Molding Compound

Thermoplastic LSZH Injection Molding Compound

Details
Model: EPC6902
Product Type: Thermoplastic LSZH Injection Molding Compound
Material Type: Thermoplastic LSZH / HFFR
Primary Process: Injection molding
Primary Application: Cable branch injection parts and connector injection parts
Category
Thermoplastic LSZH Cable Compounds
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Quick Product Summary

Model

EPC6902

Product Type

Thermoplastic LSZH Injection Molding Compound

Material Type

Thermoplastic LSZH / HFFR

Primary Process

Injection molding

Primary Application

Cable branch injection parts and connector injection parts

Key Positioning

High flow • Easy molding • Self-extinguishing • Halogen-free

Typical Mechanical Data

4.2 MPa tensile strength • 200% elongation

Typical Flow Data

Melt index 108 g/10 min

 

Product Overview

EPC6902 is a Thermoplastic LSZH Injection Molding Compound developed for injection-molded cable components. According to the supplied product catalogue, it features high flow, easy molding and self-extinguishing behavior, and can be used for cable branch injection parts and connector injection parts.

 

As a Thermoplastic LSZH Injection Molding Compound, EPC6902 is positioned differently from conventional extrusion insulation and sheathing grades. Its very high typical melt index of 108 g/10 min supports its injection-molding orientation, helping material fill molded cable-component geometries during processing.

 

Why Choose EPC6902?

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1. High-Flow Injection Molding Grade

A typical melt index of 108 g/10 min is listed in the supplied data, clearly distinguishing EPC6902 as a high-flow material for molding applications.

 

2. Easy Molding

The supplied catalogue specifically highlights easy molding, making EPC6902 suitable for cable components formed by injection molding rather than conventional cable-layer extrusion.

 

3. Cable Branch & Connector Applications

EPC6902 is specifically identified for cable branch injection parts and connector injection parts.

 

4. Self-Extinguishing Positioning

Self-extinguishing behavior is one of the product characteristics stated in the supplied catalogue.

 

5. Halogen-Free Material Profile

The supplied technical data lists halogen content of 0 ppm, supporting its LSZH / HFFR positioning.

 

6. Flexible Molded-Part Profile

Typical elongation at break is 200% and Shore A hardness is 92, providing a relatively flexible molded-material profile.

 

Typical Applications  

  • Cable branch injection-molded parts
  • Cable connector injection-molded parts
  • Overmolded cable connection components subject to design validation
  • Halogen-free molded cable accessories
  • Flame-retardant molded components for cable assemblies
  • Injection-molded electrical cable components requiring high material flow
  • Customized LSZH / HFFR molded cable parts subject to finished-component validation

 

Recommended Processing Temperature

Zone

Zone 1

Zone 2

Zone 3

Zone 4

Zone 5

Neck

Head

Mould

Temperature

100°C

110°C

125°C

135°C

150°C

155°C

160°C

165°C

 

Recommended Processing Conditions

  • EPC6902 can be processed on conventional PVC/PE equipment according to the supplied EPC6xxx processing guidance.
  • Recommended zone profile: 100°C / 110°C / 125°C / 135°C / 150°C / 155°C / 160°C / 165°C.
  • Control melt temperature below 165°C and do not exceed 175°C.
  • A low-compression-ratio screw and head are recommended, with CR approximately 1:1.2.
  • For special equipment or applications, contact the technical team for additional processing guidance.

 

Technical Data Sheet

Test Item

Typical Value

Test Method

Density

1.02 g/cm³

ISO 1183-1

Melt Index

108 g/10 min

ISO 1133 (b)

Tensile Strength

4.2 MPa

IEC 60811-1-1

Elongation at Break

200%

IEC 60811-1-1

Tensile Strength after Aging

4.6 MPa

IEC 60811-1-2

Elongation after Aging

180%

IEC 60811-1-2

Oxygen Index

26%

ISO 4589-2

Toxicity Index

1

NES 713

Hardness

Shore A 92

ASTM D2240

Halogen Content

0 ppm

IEC 60754

pH

5.8

IEC 60754

Conductivity

3 μS/mm

IEC 60754

Volume Resistivity

3 × 10¹² Ω·m

IEC 60093

 

Free Sample & Technical Support

For faster material selection and molding trials, please provide:

  • Molded component type: branch / connector / other
  • Part drawing or key dimensions
  • Wall thickness and gate design
  • Cable jacket / insulation material being overmolded
  • Required flame / halogen-free performance
  • Required hardness and flexibility
  • Injection molding machine and mold information
  • Color requirement
  • Trial quantity
  • Estimated annual volume

 

FAQ

Q: What is EPC6902?

A: EPC6902 is a Thermoplastic LSZH Injection Molding Compound developed for injection-molded cable components.

Q: What applications is EPC6902 designed for?

A: The supplied catalogue specifically lists cable branch injection parts and connector injection parts.

Q: Why is EPC6902 suitable for injection molding?

A: The material is described as high-flow and easy-molding, with a typical melt index of 108 g/10 min in the supplied data.

Q: Is EPC6902 an extrusion insulation or sheathing grade?

A: This page positions EPC6902 primarily as an injection-molding material, not as a conventional extrusion insulation or outer-sheath grade.

Q: What is the typical hardness?

A: The supplied technical data lists Shore A 92.

Q: What are the typical mechanical properties?

A: Typical tensile strength is 4.2 MPa and elongation at break is 200%.

Q: Is EPC6902 halogen-free?

A: The supplied technical data lists halogen content of 0 ppm.

Q: What is the typical oxygen index?

A: The supplied technical data lists a typical oxygen index of 26%.

Q: What injection temperature should be used?

A: Use the latest approved EPC6902 processing guide and optimize conditions for the actual machine, mold and part. The supplied page does not provide a dedicated EPC6902 injection-temperature profile.

Q: Can I request a sample for molding trials?

A: Yes. Testing EPC6902 on the actual mold and cable interface is recommended before final qualification.

Q: Can I request a sample and extrusion support?

A: Yes. Samples and processing guidance can be provided for extrusion trials and finished-cable evaluation.

 

 

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