|
Model |
EPC6902 |
|
Product Type |
Thermoplastic LSZH Injection Molding Compound |
|
Material Type |
Thermoplastic LSZH / HFFR |
|
Primary Process |
Injection molding |
|
Primary Application |
Cable branch injection parts and connector injection parts |
|
Key Positioning |
High flow • Easy molding • Self-extinguishing • Halogen-free |
|
Typical Mechanical Data |
4.2 MPa tensile strength • 200% elongation |
|
Typical Flow Data |
Melt index 108 g/10 min |
Product Overview
EPC6902 is a Thermoplastic LSZH Injection Molding Compound developed for injection-molded cable components. According to the supplied product catalogue, it features high flow, easy molding and self-extinguishing behavior, and can be used for cable branch injection parts and connector injection parts.
As a Thermoplastic LSZH Injection Molding Compound, EPC6902 is positioned differently from conventional extrusion insulation and sheathing grades. Its very high typical melt index of 108 g/10 min supports its injection-molding orientation, helping material fill molded cable-component geometries during processing.
Why Choose EPC6902?
1. High-Flow Injection Molding Grade
A typical melt index of 108 g/10 min is listed in the supplied data, clearly distinguishing EPC6902 as a high-flow material for molding applications.
2. Easy Molding
The supplied catalogue specifically highlights easy molding, making EPC6902 suitable for cable components formed by injection molding rather than conventional cable-layer extrusion.
3. Cable Branch & Connector Applications
EPC6902 is specifically identified for cable branch injection parts and connector injection parts.
4. Self-Extinguishing Positioning
Self-extinguishing behavior is one of the product characteristics stated in the supplied catalogue.
5. Halogen-Free Material Profile
The supplied technical data lists halogen content of 0 ppm, supporting its LSZH / HFFR positioning.
6. Flexible Molded-Part Profile
Typical elongation at break is 200% and Shore A hardness is 92, providing a relatively flexible molded-material profile.
Typical Applications
- Cable branch injection-molded parts
- Cable connector injection-molded parts
- Overmolded cable connection components subject to design validation
- Halogen-free molded cable accessories
- Flame-retardant molded components for cable assemblies
- Injection-molded electrical cable components requiring high material flow
- Customized LSZH / HFFR molded cable parts subject to finished-component validation
Recommended Processing Temperature
|
Zone |
Zone 1 |
Zone 2 |
Zone 3 |
Zone 4 |
Zone 5 |
Neck |
Head |
Mould |
|
Temperature |
100°C |
110°C |
125°C |
135°C |
150°C |
155°C |
160°C |
165°C |
Recommended Processing Conditions
- EPC6902 can be processed on conventional PVC/PE equipment according to the supplied EPC6xxx processing guidance.
- Recommended zone profile: 100°C / 110°C / 125°C / 135°C / 150°C / 155°C / 160°C / 165°C.
- Control melt temperature below 165°C and do not exceed 175°C.
- A low-compression-ratio screw and head are recommended, with CR approximately 1:1.2.
- For special equipment or applications, contact the technical team for additional processing guidance.
Technical Data Sheet
|
Test Item |
Typical Value |
Test Method |
|
Density |
1.02 g/cm³ |
ISO 1183-1 |
|
Melt Index |
108 g/10 min |
ISO 1133 (b) |
|
Tensile Strength |
4.2 MPa |
IEC 60811-1-1 |
|
Elongation at Break |
200% |
IEC 60811-1-1 |
|
Tensile Strength after Aging |
4.6 MPa |
IEC 60811-1-2 |
|
Elongation after Aging |
180% |
IEC 60811-1-2 |
|
Oxygen Index |
26% |
ISO 4589-2 |
|
Toxicity Index |
1 |
NES 713 |
|
Hardness |
Shore A 92 |
ASTM D2240 |
|
Halogen Content |
0 ppm |
IEC 60754 |
|
pH |
5.8 |
IEC 60754 |
|
Conductivity |
3 μS/mm |
IEC 60754 |
|
Volume Resistivity |
3 × 10¹² Ω·m |
IEC 60093 |
Free Sample & Technical Support
For faster material selection and molding trials, please provide:
- Molded component type: branch / connector / other
- Part drawing or key dimensions
- Wall thickness and gate design
- Cable jacket / insulation material being overmolded
- Required flame / halogen-free performance
- Required hardness and flexibility
- Injection molding machine and mold information
- Color requirement
- Trial quantity
- Estimated annual volume
FAQ
Q: What is EPC6902?
A: EPC6902 is a Thermoplastic LSZH Injection Molding Compound developed for injection-molded cable components.
Q: What applications is EPC6902 designed for?
A: The supplied catalogue specifically lists cable branch injection parts and connector injection parts.
Q: Why is EPC6902 suitable for injection molding?
A: The material is described as high-flow and easy-molding, with a typical melt index of 108 g/10 min in the supplied data.
Q: Is EPC6902 an extrusion insulation or sheathing grade?
A: This page positions EPC6902 primarily as an injection-molding material, not as a conventional extrusion insulation or outer-sheath grade.
Q: What is the typical hardness?
A: The supplied technical data lists Shore A 92.
Q: What are the typical mechanical properties?
A: Typical tensile strength is 4.2 MPa and elongation at break is 200%.
Q: Is EPC6902 halogen-free?
A: The supplied technical data lists halogen content of 0 ppm.
Q: What is the typical oxygen index?
A: The supplied technical data lists a typical oxygen index of 26%.
Q: What injection temperature should be used?
A: Use the latest approved EPC6902 processing guide and optimize conditions for the actual machine, mold and part. The supplied page does not provide a dedicated EPC6902 injection-temperature profile.
Q: Can I request a sample for molding trials?
A: Yes. Testing EPC6902 on the actual mold and cable interface is recommended before final qualification.
Q: Can I request a sample and extrusion support?
A: Yes. Samples and processing guidance can be provided for extrusion trials and finished-cable evaluation.
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